Custom Small Caliber MPP Pipe Extrusion Line for Underground Conduit Machine
Product Overview
This fully automatic intelligent MPP pipe production line is an unmanned intelligent plastic processing equipment for small-caliber power pipes, integrating automatic feeding, proportioning, extrusion, shaping, cutting and stacking. Adopting full PLC linkage and remote monitoring system, it realizes 24-hour unattended production. It features ultra-low labor dependence and stable batch quality, suitable for intelligent factory standardized production.
Solution
Traditional MPP pipe production requires multiple workers for material feeding, parameter adjustment and finished product sorting, with high labor costs and human operation errors leading to unstable pipe wall thickness and inconsistent batch quality. This intelligent unmanned production line provides a labor-saving and high-standard intelligent manufacturing solution for modern power pipe factories. The full-process automatic feeding and precise proportioning system realizes unmanned raw material supply, eliminating manual feeding errors. The intelligent linkage control system automatically matches optimal temperature, pressure and speed parameters according to pipe specifications, realizing precise closed-loop control of the whole production process. Equipped with real-time fault self-detection, abnormal alarm and production data recording functions, it can timely feed back equipment operation problems and reduce downtime loss. The automatic cutting and stacking unit realizes unmanned sorting and storage of finished pipes. It supports remote mobile terminal monitoring and parameter debugging, helping enterprises realize workshop unmanned upgrading, save more than 80% of labor costs, and ensure zero difference in batch MPP pipe quality.
Specifications
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Item
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Parameter
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Applicable Pipe Diameter
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63-110mm
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Automation Level
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Full Process Unmanned Intelligent Operation
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Control System
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PLC Full Linkage + Remote Monitoring
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Extrusion Capacity
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175-230kg/h
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Total Installed Power
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115KW
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Labor Saving Rate
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≥80%
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Application
Suitable for standardized and large-scale intelligent production of 63-110mm small-caliber MPP power pipes, widely applied in modern automated power pipe factories and large engineering supporting pipe manufacturing enterprises, supporting long-term uninterrupted high-quality batch production.
How It Works
The intelligent system automatically completes raw material feeding, proportioning and conveying work. The extruder realizes constant-temperature and constant-pressure precise melting extrusion under automatic parameter control. The pipe blank completes vacuum calibration, cooling shaping and stable traction through fully linked automatic equipment. The system monitors equipment operation status and product dimensional accuracy in real time, automatically adjusting abnormal parameters. Finally, automatic fixed-length cutting and finished product stacking are completed to realize full-process unmanned intelligent production of MPP pipes.
How To Choose
Choose this intelligent unmanned model if you want to upgrade to automated production workshops, reduce long-term labor costs and pursue standardized batch product quality. It is the best choice for large-scale modern power pipe manufacturing enterprises. Not suitable for small-batch frequent specification trial production.
FAQ
Q1: Can the equipment run 24 hours unattended? A1: Yes, full-process automatic operation with fault self-alarm function only requires daily regular inspection, realizing true unmanned production.
Q2: Can I remotely view production data and adjust parameters? A2: Absolutely, mobile phone and computer terminals support real-time remote monitoring and parameter debugging, convenient for production management.
Q3: Is the intelligent system difficult to maintain? A3: The modular intelligent control system is stable and reliable with low failure rate, and the operation interface is intuitive and simple for daily maintenance.
